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Part Number 550-110-738/1012

G SA

Gas-Fired Steam Boilers

Boiler Manual

This manual must only be used by a qualiﬁed heating installer/service technician. Failure to comply could result in

severe personal injury, death or substantial property damage.

 When calling or writing about the boiler— Pleasehave:  •boiler model number from the boiler rating label  and

•CPnumberfromtheboilerjacket.YoumaylisttheCPnumberinthespaceprovidedonthe“Installationandservice

certicate”foundonpage20.

Contents Page

1 Prepare boiler location .......................................................2

2 Prepare boiler .....................................................................8

3 Installpiping .....................................................................11

4 Installcontrols ..................................................................14

5 Installgaspiping ...............................................................15

6 Field Wiring ...................................................................... 16

7 Start-up ............................................................................ 17

8 Checkoutprocedure ......................................................... 20

9 Service and maintenance .................................................21

10 Replacement parts ........................................................... 26

11 Dimensions .......................................................................30

12 Ratings .............................................................................31

For Operating and Troubleshooting Instructions,

see Spark Ignition Control Supplement

Hazards that will or can cause minor personal

injury or property damage.

Special instructions on installation, operation or

maintenance that are important but not related to

personal injury or property damage.

INSTALLER —Readallinstructionsbeforeinstall-

ing. Read page 2 ﬁrst. Follow all instructions in

proper order to prevent personal injury or death.

• Considerpipingandinstallationwhendetermining

boiler location.

• Anyclaimsfordamageorshortage in shipment

must be ﬁled immediately against the transporta-

tion company by the consignee.

• GSAboilerscannotbeadaptedforheateruse.

Hazards that will cause severe personal injury,

death or substantial property damage.

Hazards that can cause severe personal injury,

death or substantial property damage.

Hazard deﬁnitions

USER — Please read the following. Failure to

comply could result in severe personal injury,

death or substantial property damage.

• This document is for use only by your qualiﬁed

heating installer/service technician.

• PleaseseetheUser’sInformationManualforyour

reference.

• Have the boiler serviced byaqualied service

technician, at least annually.

INSTALLER —

Spark ignition boilers — Refertothismanual

forgeneralinstallationandmaintenanceinforma-

tion.ReferalsototheGSASparkIgnitionControl

Supplement,partnumber550‑141‑971,foroperat-

ing instructions, troubleshooting and other additional

information for GSA boilers equipped with spark

ignition.

1 2 3 4 5 6 ... 31 32

Inhaltsverzeichnis

Seite 1 - Boiler Manual

Part Number 550-110-738/1012G SAGas-Fired Steam BoilersBoiler Manual This manual must only be used by a qualiﬁed heating installer/service technician

Seite 2 - Read this ﬁrst!

GSA Gas-Fired Steam Boilers – Boiler Manual10Part Number 550-110-738/1012Vent damperDamper bladeSeeventmanufacturer’sinstructionstoinstallplug(

Seite 3 - Clearances

GSA Gas-Fired Steam Boilers – Boiler Manual11Part Number 550-110-738/10123 Install pipingGeneral1.  Pipe before installing controls. Connect re

Seite 4 - GSA-175 –– GSA-200

GSA Gas-Fired Steam Boilers – Boiler Manual12Part Number 550-110-738/10123 Install piping continuedRelief valve During operation, this valve may di

Seite 5 - Vent System

GSA Gas-Fired Steam Boilers – Boiler Manual13Part Number 550-110-738/10123 Install piping continuedCondensate returnModernsteamboilersaredesigne

Seite 6 - Placement and setup

GSA Gas-Fired Steam Boilers – Boiler Manual14Part Number 550-110-738/10124 Install controlsControls Failure to properly install, pipe and wire boile

Seite 7 - Natural gas

GSA Gas-Fired Steam Boilers – Boiler Manual15Part Number 550-110-738/10125 Install gas pipingConnecting gas supply piping to boiler1. Removejacket

Seite 8

GSA Gas-Fired Steam Boilers – Boiler Manual16Part Number 550-110-738/10126 Field wiring Foryoursafety,turnoffelectricalpowersupplyatservice

Seite 9

GSA Gas-Fired Steam Boilers – Boiler Manual17Part Number 550-110-738/10127 Start-upPreparationCheck for gas leaks Before starting the boiler, and

Seite 10 - 2 Prepare boiler continued

GSA Gas-Fired Steam Boilers – Boiler Manual18Part Number 550-110-738/10127 Start-up continuedOperate the boilerStart the boiler1. Checkboilerwate

Seite 11 - 3 Install piping

GSA Gas-Fired Steam Boilers – Boiler Manual19Part Number 550-110-738/10127 Start-up continuedVerify operationCheck burner ﬂame — Pilot burner Proper

Seite 12 - Relief valve

GSA Gas-Fired Steam Boilers – Boiler Manual2Part Number 550-110-738/1012 This manual must only be used by a qualiﬁed heating installer/service techni

Seite 13 - 3 Install piping continued

GSA Gas-Fired Steam Boilers – Boiler Manual20Part Number 550-110-738/10128 Checkout procedureo Boilerandheatdistributionunitslledwithwater?o

Seite 14 - 4 Install controls

GSA Gas-Fired Steam Boilers – Boiler Manual21Part Number 550-110-738/10129 Service and maintenanceTable 10 Service and maintenance schedules (servic

Seite 15 - 5 Install gas piping

GSA Gas-Fired Steam Boilers – Boiler Manual22Part Number 550-110-738/10129 Service and maintenance continued The boiler should be inspected an

Seite 16 - 6 Field wiring

GSA Gas-Fired Steam Boilers – Boiler Manual23Part Number 550-110-738/10129 Service and maintenance continuedo Service . . . . . . . . . .Gauge glas

Seite 17 - 7 Start-up

GSA Gas-Fired Steam Boilers – Boiler Manual24Part Number 550-110-738/1012o Check/test . . . . . . . . . .Boiler relief valve 1. Afterfollowingthe

Seite 18 - 7 Start-up continued

GSA Gas-Fired Steam Boilers – Boiler Manual25Part Number 550-110-738/1012Handling ceramic ﬁber and ﬁberglass materials The combustion chamber linin

Seite 19

GSA Gas-Fired Steam Boilers – Boiler Manual26Part Number 550-110-738/101210 Replacement parts continuedFigure 20 Section assembly, flue collector,

Seite 20 - = Btuh

GSA Gas-Fired Steam Boilers – Boiler Manual27Part Number 550-110-738/1012 Theboilercontainsceramicberandberglassmaterials.Usecarewhenhan

Seite 21 - ANNUAL START-UP

GSA Gas-Fired Steam Boilers – Boiler Manual28Part Number 550-110-738/101210 Replacement parts continuedFigure 22 Controls and trim

Seite 22 - Part Number 550-110-738/1012

GSA Gas-Fired Steam Boilers – Boiler Manual29Part Number 550-110-738/101210 Replacement parts continuedFigure 23 For Spark Ignition Gas Controls se

Seite 23 - — see below)

GSA Gas-Fired Steam Boilers – Boiler Manual3Part Number 550-110-738/10121 Prepare boiler location continuedClearancesRecommended SERVICE clearances1

Seite 24 - Boiler relief valve

GSA Gas-Fired Steam Boilers – Boiler Manual30Part Number 550-110-738/101211 DimensionsFigure 24 Dimensional drawing – ALL DIMENSIONS IN INCHESBoiler

Seite 25 - LINING OR BASE PANELS:

GSA Gas-Fired Steam Boilers – Boiler Manual31Part Number 550-110-738/101212 RatingsDOEBoiler ModelNumber0–2,000 feet altitude2,000–4,500feet altitude

Seite 26 - Description Part number

32Part Number 550-110-738/1012W-T8201 W. Calumet Rd.Milwaukee, WI 53223GSA Gas-Fired Steam Boilers – Boiler Manual

Seite 27 - Figure 21 Jacket assembly

GSA Gas-Fired Steam Boilers – Boiler Manual4Part Number 550-110-738/10121 Prepare boiler location continuedVent System Failuretofollowallinstru

Seite 28 - Figure 22 Controls and trim

GSA Gas-Fired Steam Boilers – Boiler Manual5Part Number 550-110-738/1012Figure 2 Terminations with Type B vent fitted with listed cap, provided vent

Seite 29

GSA Gas-Fired Steam Boilers – Boiler Manual6Part Number 550-110-738/10121 Prepare boiler location continuedAir openingsPlace boiler/crate near posit

Seite 30 - 11 Dimensions

GSA Gas-Fired Steam Boilers – Boiler Manual7Part Number 550-110-738/10121 Prepare boiler location continuedSetup - continuedInspect oriﬁces and burn

Seite 31 - (% A.F.U.E.)

GSA Gas-Fired Steam Boilers – Boiler Manual8Part Number 550-110-738/10122 Prepare boiler continuedInstallation of drawer assembly, front base panels

Seite 32 - Milwaukee, WI 53223

GSA Gas-Fired Steam Boilers – Boiler Manual9Part Number 550-110-738/10122 Prepare boiler continuedDraft hood & spill switchDraft hood installati

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